Kenrico's
State-Of-The-Art
Certified Factory In Japan

The making of Kenrico SAP sheet



Kenrico Factory

Five Big Reasons Behind Our Success


 

 



I. FORMULA PREPARATION

Kenrico's patented formulation and materials such as Sporolife®, ZeoCell®, and Diamonite® are manufactured and stored at Kenrico state-of-the-art facilities.

Kenrico Factory: Formula Preparation
Preparation of Sporolife, ZeoCell, and Diamonite

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico's certified facilities are equipped with HVAC system to ensure that the air quality and temperature are controlled. Since 2020, Kenrico's facilities are germ-free in accordance to Reaching Zero standard.



II. PRECISION SCALING - PRE PRODUCTION

Each composition and material are measured with 4 digits precision scaler to ensure extreme precision.

Kenrico Factory: Precision Scaling
Electronic scale DP-5301 with 4 digit precision

Kenrico Certified Factory in Japan

4 digit precision scaler.



III. FORMULA DEVELOPMENT

Composition containing Sporolife® and ZeoCell® are carefully prepared according to their patented formulas.

Kenrico Factory: Formula Developement
Blender FM-V-500

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan


High capacity drum mixer.

Kenrico Certified Factory in Japan



IV. PRECISION SCALING - POST PRODUCTION

Finished formula is weighted for the second time for Quality Assurance.

Kenrico Factory: Post Precision Scaling
Electronic DS-690S-T with capacity 50 kg

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan




4 digit precision scaler.

Kenrico Certified Factory in Japan



V. SINGLE PROCESSING BATCH

SAP Sheets are processed into a patch according to their manufacturing patents.

Kenrico Factory: Processing
CP-4FP

Printing machine model: CP-4FP.
Seal roller: 20 RPM.
Temperature of sealing (length): 115 +- 5 C.
Temperature of sealing (width): 105 +- 5 C.
Cutter: 1 block.


Easytouch machine model: JPROBO-10.
Seal roller: 10 RPM.
Eye sensor: 2.
Temperature of sealing (length): 90 +- 5 C.
Temperature of sealing (width): 80 +- 5 C.
Cutter: 4 blocks (Sap sheets, Adhesive tapes, Paper backing, PE plastic).

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

High quality printing, roller, and cutter machines.


Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Easytouch machine combines adhesive sheet and SAP Sheet pad together into one single device. The Diamond Hybrid Edition DHE 30th Anniversary and the Quick edition QU-1 are manufactured with Easytouch machine.



Kenrico SAP Sheet can be individually labeled with sequential numbers to ensure quality control.

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan



VI. POST PROCESSING

Kenrico SAP Sheets are individually sealed inside a patented airtight plastic sleeve (KENRICO SHIELD) to protect the devices against germs.

Kenrico Factory: Post Processing
Quality Assurance
    Kenrico Quality Assurance team operates under CE medical standard to ensure that:
  • SAP Sheet is properly sealed inside an airtight plastic sleeve.
  • SAP Sheet is free of contaminants and germs.
  • SAP Sheet is produced according to its formula.

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Kenrico Certified Factory in Japan

Our fast and reliable Q/A team.



VII. RESEARCH AND DEVELOPMENT

Ongoing research is vital for creating innovative products that ensure continuous cures for human health. Kenrico R&D consists of medical doctors that continue to research and to develop new life-changing products and formulations.

Kenrico Factory: Reearch and Development
Research and Development

Kenrico HVAC cleanroom I

Kenrico HVAC cleanroom II

Kenrico Research and Development

Knerico Research and Development

Kenrico tenacious R & D team.

Germ-free facility at Kenrico with HVAC system and protected by HEPA and ULPA filters.